Our 65 mould fully automatic wafer production line is designed for the clients that have built up different kinds of production lines and are planning to set up a wafer production line. Due to the sufficient capital, their major attention is paid to the following two aspects, the first one is whether the production capacity meets the requirement, and the second one is if wafer with custom made shape can be produced. Secondly, the technical parameters are also of great importance, such as the fuel gas consumption rate. This product is a large-tonnage machine, and the fuel gas consumption has a big influence over the cost.
Considering this, we will provide the client with relevant technical data, and the client can check out whether this product is suitable. Meanwhile, we can also supply producible wafer shape, wafer pattern, cutting mode and cutting size.
Whom is this equipment designed for?
1. Medium sized factory
2. Large sized company
Influencing Factors
Given the size of our wafer production line, the L×W×H of the plant should be 60m×8m×(≥3.5m). The cost, gas source and production capacity are also very important.
Specifications
1. Production capacity: 6.0 tons/24 hours (35 pcs/min)
2. Total power: 43.688kW and the power supply is 380V/50Hz. For electrical heating, the total power is 260kW.
3. Rate of finished product: ≥98%
4. Fuel gas pressure: 0.25-3.5kg/cm2
5. Gas consumption: 32.5kg/hour for liquefied gas, and 44.1m3/hour for natural gas.
6. Combustion value: 8.4 for liquefied gas, and 4.7 for natural gas.
7. Compressed air consumption and pressure: 0.9m3/min, 0.8Mpa
8. Baking plate size: 470mm×325mm
9. Effective cutting size of wafer sheet: 455mm×315mm
10. Baking time: 90 seconds
11. Overall dimensions (L×W×H): 31.0m×2.0m×2.5m
12. Overall weight: About 26 tons
13. Number of operators: 4 (packing staff is not included)
14. Installation and testing staff: 2 people
15. Installation and testing time: 3 weeks
16. Shipping: 2×40' HQ container and 1×20' GP container
17. Delivery time: Within 90 days after the advance payment is received.
18. Packing: Seaworthy packing that meets the container standard
| Featured Machine | Supporting Machine | ||||||||||
| Name | Baking oven | Wafer sheet receiver | Wafer cooling tower | Sheet picking machine | Wafer cream spreader | Wafer vertical cooling cabinet | Wafer sheet conveyor | Wafer cutter and laminator | Batter mixer | Cream mixer | Wafer smashing machine |
| Qty. | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
Quality Acceptance
This wafer production line is designed for the smooth production of wafer biscuits, and the baked wafer has uniform color on the surface while the finished product is coated with cream evenly and cut into straight shape. Meanwhile, our machine runs steadily without creating any abnormal noises, and the technical parameters meet the specification. The parameters can be used to check the quality of our product, and the output and energy consumption are detected as well.
Production speed: 35 pieces per minute
1. 50g wafer: cream:biscuit=1:1, 5 slices of biscuit and 4 layers of coating, 5.04 tons/24 hours
2. 50g wafer: cream:biscuit=1.25:1, 5 slices of biscuit and 4 layers of coating, 5.6 tons/24 hours
3. 50g wafer: cream:biscuit=1.35:1, 5 slices of biscuit and 4 layers of coating, 5.92 tons/24 hours
4. 50g wafer: cream:biscuit=1.5:1, 5 slices of biscuit and 4 layers of coating, 6.3 tons/24 hours
Our company is a professional 65 mould fully automatic wafer production line manufacturer and supplier in China. The wide range of products we offer includes chocolate hazelnut ball production line, 27 mould automatic flat wafer production line, Special-shape wafer biscuit production line, and more.
Related Names
Board-shaped Waffle Machining Unit | Wafer Sheet Producing Facility | Waffle Plate Making Device
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Spare Part List (Gas baking oven)
