This Special-shape biscuit production line is 33 mould type, and it is produced according to the actual condition of biscuit manufacturing industry in China. Meanwhile, we also refer to many famous wafer production lines in foreign countries. Generally speaking, the oven is specially designed, the PLC and fuel gas control system are adopted, and the operating panel allows easy and direct operation.
1. Production capacity: 10.0 tons/24 hours
2. Total power: 60kW and the power supply is 380V/50Hz.
3. Rate of finished product: ≥98%
4. Gas consumption: 23-25kg/hour for liquefied gas, and 20-30m3/hour for natural gas.
5. Baking plate size: 470mm×325mm
6. Baking time: 90 seconds
7. Overall dimensions (L×W×H): 51.4m×5.0m×2.4m
8. Weight: 24.5 tons
For a fully automatic wafer biscuit production line, the tunnel baking oven is the most important part, and our baking oven shows excellent performance.
1. The key parts are all supplied by world famous manufacturers. For example, German SEW motor, French SKF bearing, German Schneider switch and electric device, etc. The PLC is used to control the machine, and it offers stable performance.
2. The baking oven features reasonable arrangement, compact structure as well as little floor area, and its body length is only 2/3 of similar products.
3. High level automation is achieved, and the machine can be operated independently. The operation is easy, and the maintenance is very convenient.
4. The demoulding rate is high, and the rate of finished product can reach up to 98% or even higher.
5. The combustion system adopts our patented burner nozzle, and the patent number is 2009201947728. The unique energy saving design can save lots of energy, and the environmental pollution is also reduced to a large extent.
6. The shell and other parts that are in contact with food are made of 304 stainless steel, and the conveyor uses food grade PU belt. So, our product meets the national standard and food hygiene standard.
This wafer production line is a special product, and it is directly manufactured by us depending on the special requirements of clients. If flat wafer production line has already been built up by the factory, this product is also highly recommended because this specially designed machine can increase the market competitiveness. Meanwhile, this product is also suitable for large sized company.Composition Facilities
|No.||Name||Dimension L×W×H (mm)||Power (kW)||Qty.|
|1||33 mould baking oven (ladder-shape)||6725×1560×2400||8.2||1|
|1.1||33 mould flat baking oven||6725×1560×2400||8.2||1|
|2||Biscuit sheet receiver||1800×820×780||0.18||2|
|4||Sheet picking Machine||2500×860×1420||0.36||2|
|5||Intermittent sheet supplier||5100×620×820||0.36||2|
|6||Wafer sheet conveyor||1250×620×820||0.18||1|
|7||Wafer humidifying cabinet||3700×1000×2380||7.5||1|
|8||Wafer up and down conveyor||2000×620×820||0.18||1|
|9||Sheet-flying cream spreader (two colors)||12390×1180×1420||7.17||1|
|9.4||Sheet composite sorter||1|
|9.5||Pneumatic lamination machine||1|
|10||Inlet conveyor of cold cabinet||4000×620||0.75||1|
|11||100M rotary freezer||6000×4800×2500||4.0||1|
|12||Wafer overhead conveyor||0.75||1|
|13||Wafer biscuit reversing conveyor||2000×620×820||0.18||1|
|14||Wafer cutting machine||2200×1900×870||0.93||1|
|15||Biscuit stacking machine||2350×1200×786||0.36||1|
This wafer production line is designed for the smooth production of wafer biscuits, and the baked wafer has uniform color on the surface while the finished product is coated with cream evenly. Meanwhile, our machine runs steadily without any abnormal noises, and the technical parameters meet the specification. The parameters can be used to check the quality of our product, and the output and energy consumption are detected as well.
Our company is a specialized Special-shape wafer biscuit production line manufacturer and supplier in China. We offer a broad range of products, including soft wafer biscuit production line, flat wafer production line, chocolate hazelnut ball production line, and more.
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